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Plastic Injection Molding Machine

Plastic Injection Molding Machine: How it Works

The very first plastic made by man was dated in 1851 and it was made by Alexander Parkes who demonstrated it in London during the 1862 International Exhibition. As time passed by more inventors improved on Parkes’ invention with a more refined form. It was recognized by more countries and continued to become popular around the world. Until a machine known as plastic injection molding machine was developed. Plastic injection mold Process for Plastic parts

The amazing benefit of a plastic injection molding machine is to develop good quality of plastic but in a most convenient way. It provides a quick process of the plastics that increases the manufacturer’s productivity. This innovation in creating various types of plastic materials has two major parts: these are the injection and the clamping unit. Through these two units, the plastic granules are being processed until they are formed into a useful material.

The process of the plastic injection molding machine starts in the injection unit where the plastic granules are being added manually to the hopper. You can also find machines that have a hopper that is fed using a vacuum and automatically get it into the machine. From the hopper the granules are slowly being pushed into the nozzles using a reciprocating screw and as it enter the nozzles it is being heated until the granules are completely melted. When the melted plastic reaches the clamping part of the plastic injection molding machine, the plastic is being cooled down until it has hardened and molded into its shape. Once it has been molded, it will be removed from the plastic injection molding machine and clean its outer surface.

There are different types of plastic injection molding machine available and these are the hydraulic, hybrid, and the electric. Each is designed to make the process more efficient and convenient for the manufacturers.

By |2019-06-09T05:32:07+00:00March 31st, 2019|Plastic Injection Molding Machine, plastic mold|Comments Off on Plastic Injection Molding Machine

Plastic Mold Master

Mold-Masters Announces Opening of New Sales Support Office in Shanghai

Mold-Master is hot runner systems company who has taken another step in extending its global presence with the opening of its first Chinese office, in Shanghai. This new operation will further enhance Mold-Masters’ regional capabilities in a demanding Asian market and strengthen the company’s commitment to innovative service and support with a regional focus.

Mold-Masters chose Shanghai for its first Chinese office because it is one of East Asia’s busiest manufacturing areas. The new office will offer direct local assistance for spare parts, technical service, and application support. It currently employs five sales and service personnel.

An Heid, who holds a Bachelor of Plastic Mechanical Engineering degree from Beijing Chemical University, will manage the new operation. An has worked for Mold-Masters since 1991 in various capacities, most recently the company’s Asian business manager and general manager. want to buy hot runner mold?

Singapore’s MTA 2003 to Offer Four Major Concurrent Trade Events

hot runner mold

hot runner mold

Visit MTA 2003 in Singapore next May 20-24 and you’ll have the opportunity to see four major shows running concurrently at the Singapore Expo Centre: Metal Asia 2003, a metalworking show; Metrology MTA 2003, a quality trade fair; Mould TechAsia 2003, the 6th Asian international exhibition of machinery and accessories for the mould and die industry; and Manufacturing Asia 2003, the 15th Asian international showcase for factory equipment and supplies.

All of this takes place in conjunction with Outsource & Subcon 2003, an Asian contract manufacturing and subcontracting exhibition for global manufacturing procurement and outsourcing.

The projected exhibition area will cover 18,000 m² and accommodate 1,200 companies, with about 80% from overseas, and host 12 group pavilions. More than 20,000 visitors are expected.

Numerous organizations are supporting MTA 2003, including the Federation of Asia Pacific Die & Mould Associations (FADMA).

 

Fidia Appoints 600 Centre as Representative in United Kingdom

Fidia of Italy, manufacturer of three-, four- and five-axis birotary head milling centers for mold, die and resin applications, has appointed the 600 Centre organization of Shepshed as its representative in the United Kingdom.

According to 600 Centre director Tim Hately, “Fidia’s range of machines is regarded internationally as [having] leading-edge technology for five-axis machining, with the added advantage of the Fidia control system and application software.”

The Fidia range consists of the D, K, HS and Y2K Series. The K 211/411 five-axis milling center is the latest addition with a 24,000 rev/min, 27 kW bi-rotary head and up to 84-tool capacity for large, complex injection molds. Other machines have up spindle drives offering up to 60,000 rev/min, and are capable of digitizing, graphite machining, hard metal machining of forging dies and molds as well as model machining.

Plastic Tool & Mold

Plastic Tool & Mold

hyx mold manufacturer. has announced the launch of a trade exposition and conference in Southern California next year for the tool & mold and related molding industries. The event, Tool & Mold Expo (TME), will be held at the Anaheim Convention Center in Anaheim, California, October 28-30, 2003.

Tool & Mold Expo (TME) will be a trade event designed as a networking platform for suppliers to tool & mold makers, buyers/operators of tools & molds, and tool & mold makers themselves. It will present new sourcing opportunities and help all areas of the tool & mold industry to find solutions for designing, manufacturing, buying and operating tools & molds.

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The exhibitor base will include tool & mold makers, suppliers to the tool & mold industry, and suppliers to mold-related plastics processing companies. The attendee base will come from the key buying groups of the industry: molders, OEMs, tool & mold makers, tool & mold–related subcontractors, and service organizations.

For suppliers, TME will be an opportunity to present their products and services to the full spectrum of the tool & mold industry in the heart of the West Coast market, renowned for its concentration of medical, defense, electronics, aerospace and other high-technology industries. For tool & mold makers, TME will be a superb opportunity to promote their services and expertise and, as a result, sell more molds in one of the most attractive plastics processing markets in the world.

According to Clay Camburn, President of Access Communications, “Early response to the expo and conference has been very enthusiastic from all segments of the industry—plastic mold makers, suppliers to tool & mold makers, and the buyers and operators of tools & molds. This event is needed and will be particularly important to the tool & mold industry at a time when global competition is becoming more aggressive, and as the US economy continues to recover.”

Access Communications Inc. (ACI) is an international communications company specializing in trade publications, websites and events. ACI publishes North American Tool & Mold Making Product News (TMPN), European Tool & Mould Making (ETMM), EDM Europe (EDM-E) and a host of Internet communication vehicles. ACI has offices in the USA, Canada, Germany, and Hong Kong.

Graphics Form the Difference

Graphics Form the Difference

In rewriting the definition, Joliet Pattern has successfully parlayed its distortion printing capabilities into award-winning point-of-purchase designs. The company recently won 2001 POPAI OMA bronze awards for its Ronald McDonald Happy Meal Merchandiser, 65-inch Coca-Cola Bottle Display, E&J Gallo “Wild Vines” Bottle and McDonald‘s/Coca-Cola “Synergy” logo wall display — all of which involved distortion printing on the displays.

Joliet Pattern is one of a few companies in the metropolitan Chicago area to offer distortion printing. “It’s a very inexact process, so you need to have very skilled artists and production staff,” says Andy Wood, owner.

Approximately 100 people are employed at the Joliet, IL-based facility. Inside the plant, 17,200 square feet of space is devoted to screen printing and screen making; 8,800 to case goods and other finishing,; 5,800 to vacuum forming and heat sealing; 15,000 to storage; and 3,400 square feet to graphic arts,plastic mold tool and die casting die area and the office.

The Printing Process

Joliet Pattern offers a range of screen and digital printing services. A Lüsher 126-inch by 118-inch JetScreen computer-to-screen imaging system enables the company to create projects in-house without film. According to Wood, this will greatly decrease the turnaround time, from concept to completion, on any given project. “Nine months ago we purchased the direct-to-plate machine. Today, approximately half our jobs are filmless,” Wood says.

A recently purchased Vutek printer runs large format digital projects, such as a 40-foot by 10-foot NASCAR banner on flexible material. Because of the company’s success in using the equipment, Joliet Pattern was chosen to be a beta site for a new Vutek printer capable of printing 72 inches wide by any length, and onto 1-inch thick media.

The company also has nine additional screen printers with UV curing units. The UV units are equipped with proprietary lamps “which make the ink more flexible,” he adds.

According to Wood, Joliet Pattern can print onto a variety of media using multiple formats, including four-color process, reverse/second surface, vignettes/tints, two-sided and backlit. Commonly used media includes: flexible and rigid plastics, vinyls, static cling vinyls, paper and card stocks, fabrics, hardboard, metal, PVC and glass.

“While some materials work better than others, in general we really haven’t found anything we can’t print on yet. The material we use generally depends on the application and the look that the customer wants,” Wood explains. “For example, Chick-fil-A came to us when they saw one of our (glossy printed) displays and wanted a similar look. But when we met with Chick-fil-A, we discussed the fact that cows really aren’t glossy, they’re more of a matte finish. This is just one example of where one look will bring in a new customer, but you have to change the substrate to fit the product.”

Forming and Fabricating

Special attention to detail and durability is given to each project. For the Ronald McDonald Happy Meal Merchandiser, the entire unit had to be “kid-safe, with crisp but not sharp corners and durable,” Wood says. To test its durability, he relates, the CEO of McDonald’s “took a baseball bat to it. It didn’t break, but it made us nervous there for a minute.” Joliet Pattern got the order to produce 14,000 of the displays in a seven week time period.

The polyethylene components in the merchandising unit are just some of the products formed on the company’s three MAAC thermoformers, a 48-inch by 72-inch three-station rotary and two 30-inch by 36-inch single-station models. In addition to producing parts for POP displays, Joliet Pattern also vacuum forms custom packaging, cases and promotional kits for customers including Sanford and Sobe.

After forming, excess material is trimmed either with a Thermwood Model 40 three-axis, 60-inch by 60-inch CNC router, or die cut using one of five cutters in the shop: a 39.4-inch by 98.4-inch Freeman full-head four-pillar hydraulic cutting press, a 33.5-inch by 42-inch rotary Ampak or one of three 12-inch by 24-inch Clicker presses. Kenco punch presses are on-site for cutting metals.

Finishing capabilities include sonic welding with Branson press welders, heat sealing, pad printing, foil stamping and laminating. Assembly and fulfillment services are also available. “We offer complete manufacturing and fabricating services,” Wood says. “Our customers demand good quality out the door — and our goal is to provide it. It’s hard enough to get a good account the first time — but it’s almost impossible to get it back again if you mess up. Our bottom line is our reputation,” he adds.

EDM and CNC machine for mold making

Heidenhain Reorganization Means
Improved Customer Service

Reorganization of service procedures and additions to Heidenhain‘s complement of CNC engineers means that service by the company’s dedicated engineers is now easier to arrange.

Heidenhain’s Leicester service manager Dick Westland says, “Only our own engineers and the machine builder have access to the most relevant service and technical information. This means that we are in a unique position to diagnose and solve service issues quickly, usually without the added cost of multiple visits.”

Westland adds, “With the increasing sophistication of the Heidenhain’s digital TNC packages and measuring systems, only engineers familiar with the equipment can provide efficient service. We have made specific changes to make it easier and cheaper for TNC customers to use us for field service.”

Engineers are based at Heidenhain’s Burgess Hill and Leicester offices in the United Kingdom, and the company claims to have some of the most competitive service rates in the industry. Using a central diary system, engineers can be quickly allocated to each assignment so that downtime is kept to a minimum. All use the latest Heidenhain test and diagnostic equipment.

CNC  and EDM machine are very important for plastic mold manufacturing

 

Sodick’s New Website Makes EDM Facts Easy to Locate

Sodick Europe GmbH, a supplier of wire-cut and die-sinker electrical discharge machining (EDM) machines and small-hole drillers to the EDM industry, has focused on creating global benchmarks with the quality of its machines. The company has independently developed and built its die-sinkers from the bottom up for decades. The same is true for its highly precise linear drives, low-maintenance ceramic components, and easy-to-operate SMC machine control systems.

Sodick has now applied the same bottom-up dedication to construction quality to its new website, an on-line surrogate for the company’s closely knit sales and support network. The site is designed to help the user quickly find an answer to any question about Sodick’s machines, methods, technologies, and technical support services.

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Plastic Injection Mould

Plastic Injection Mould

HYX Mold is located in ChngPingTown, Dongguan City,China. It only takes 2 Hours from KongKong Airport and takes only 40 minutes from Shenzhen airport. We enjoy the convenient transportation in our city.

HYX Mold Industries is known as one of the best manufacturers and exporters for plastic injection mould for household articles, chair mould, pallet mould, crate mould, automotive mould and so on. Our moulds are mainly exported to Italy, Australia, Saudi Arabia,Jordan,Argentina,Colombia,India, Malaysia, Philippines and other 20 countries.

We have a full range of CNC machining centers, large gantry milling machines, vertical milling machines, CNC engraving Machines, electric spark (EDM), wire-cutters,etc. We have advanced technology for CAD / CAM / CAE design and rich experiences in mould making. This makes us to have great ability to manufacture big size moulds, complex moulds, deep-cavity moulds,thin wall moulds and high precision plastici injection mould.

We have a strong technical team. We have 5 senior designers and 20 engineers who has more than 15years experiences in mould making. Our designers are good at designing new products and mould structure. In order to avoid any defects during the mould manufacturing, we usually do the mould flow analysis for the mould before we start the work on it. After mould flow analysis, we decide the mould injection gate and structure. Therefore, the mould can be finished successfully and smoothly.

Our current main business are as follows:
1) household moulds: plastic chair mould,  table mouldsbuckets mouldslaundry basket mouldstrash bin moulds,kitchenware moulds,etc.
2) Industrial moulds: pallet mouldcrate mouldpaint container mould ,etc.
3) Thin wall moulds: thin wall cup mouldsthinwall tablewares molds, etc.
4) Pipe fitting moulds: PPR pipe fittings moulds,PE\PVC pipe fittings moulds.
5) Automotive parts: bumper moulddashboard mould,etc.
6) packaging moulds: blowing mouldbottle mouldcap mould,etc.

If you want to know more information about plastic chair moulds or another type of molds you can go to https://www.hyx-mold.com/ to know more.

Why will you choose us:
1. Good quality
2. Punctual delivery time
3. Competitive prices
4. Excellent after-sale service.
5. Professional communication with customers during mould process.
6. We can provide whole set of production line for injection molding.
We always focus on perfection on quality and services. We would like to supply our best services and our best products to all the customers.
Please feel free to contact us by telephone, email or Messenger any time if you are interested in our company. You are always welcome to visit our company.
Let’s start our cooperation and create mutual benefits for each other soon!

plastic mold company

plastic mold company & Plastic Injection Mould

Moulds service = service before order, service when the moulds manufacturing, service after the moulds delivered.

As the moulds supplier, HYX MOULD provide below service.

  • moulds plastic part design service.
  • moulds prototype providing service
  • moulds injection molding analyzing – moldflow analyzing.
  • moulds design and moulds 2D drawings will be kept for 5 years.
  • on the moulds 2D drawings, there are moulds components Nr. for easier providing of damaged parts.
  • the similar or same parts in the moulds will be designed and made in the same dimensions, so they are interchangeable.
  • as the moulds supplier, customer’s service request will be fulfilled immediately.

 

Tooling Equipments & Process for your custom mould.

  • custom injection moulding
  • custom injection mould
  • When custom moulds, the mould tooling equipments of one mould company is very important, when the moulds have optimal mould design, they need precision tooling machines to make the precise machining. On the other hand, if the machines are very precise, but we do not care the operation and process of the machining, we can not get the correct dimensions that we want.
    Below is the examples:
  • we can use a new Taiwanese CNC milling machine to approach an 1000mm length part with the tolerance ﹢/- 0.03mm. But many mould company they can not realize this precision. It is because of the operation and process.
  • We always think that the grinding machines is suitable for the plate surface finishing, but if you know the process of the grinding machines, a flat grinding machine can also realize the curve shape or some narrow channel’s grinding.
  • All the components in the mould, they were made by different kinds of machining process, for example the round parts, the best way should be made by lathe machine and then round grinding machining. You can not use high speed milling machines to get the same result. This we call it the components machining process. It is talked about to choose which type of machining, which machining is in the beginning and which is later. It is also talk about which critical points we need to take care, some time is workshop temperature, some time is force from inside of the steel (metal)…

So when you custom moulds from a Plastic mold company, please check their machining capacity, the machining capacity is combined with machining managements, machining process knowledge… How to custom moulds from a mould company? Please click below link.

If you want to know moire information about those custom injection molding and custom injection mold cervice, please go to https://www.plasticmold.net/ to know more, there are lots of information to solve your issues.